Lotus
Esprit Turbo 910 Engine
At the Heart
of the Lotus Esprit Turbo is the alloy 910 engine. Although similar
to the 900 series engine, used in the Esprit S1, S2 and S3, the
910 Turbo engine was comprehensively reengineered for its highly
stressed role. New pistons, with their crowns and piston rings lowered
relative to the gudgeon pin, reduced the compression ratio from
9.4:1 to 7.5:1 to avoid detonation when the engine was running at
high turbo boost levels and revised camshafts both opened the 16
valves further and kept the open longer. This was unusual; in general,
turbo charged engines have fewer valves opening duration than the
equivalent normal aspirated unit. The exhaust valves were sodium
filled, in the interest of better heat transfer. Instead of five
main bearing caps, the Lotus 910 engine uses an integrated main
bearing panel, this was strengthened. A larger radiator was fed
by a higher capacity water pump, and the water passages in the cylinder
head were enlarged.
Cut
through of the 910 Engine
There
was slight over kill in the lubrication system, this originally
using a dry sump and a separate oil tank, plus of course, an additional
pump to scavenge oil from the bottom of the engine and return it
to the tank. This mirrored racing practise, and was adopted to overcome
problems with oil surge during fast cornering, and to ensure a big
enough oil capacity to prevent the engine running low during a long,
fast run. Needless to say, there was an oil cooler too. In March
1983, the Turbo Esprit reverted to a conventional wet-sump system,
fitted with radial sump baffles, as developed for the V8 to cure
oil surge and consequently starvation of the lubrication system
during hard cornering. All this was to ensure that the engine could
cope with the extra output that the American Garrett AiResearch
T3 Turbo Charger, blowing through the Dellorto 40 DHLA twin-venturi
side draught carburettors, could liberate.
Cylinder
Head & Cam Housings
This
was the first time that these carburettors had been used on the
pressurised side of the forced induction system, so they incorporated
pressure seals around the spindles to stop the pressurised petrol
/ air mix from escaping. The Lotus Esprit system remains unusual
among turbocharged, carburettor fed engines in blowing rather than
sucking, through the carburettors.
The
Lotus Esprit 910 Engine under stress
www.lotusespritturbo.com